Sterling MS Instrukcja Użytkownika

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MSIOM-3
J30-06624
INSTALLATION AND SERVICE MANUAL
SEPARATED COMBUSTION
INDOOR MAKE-UP AIR UNIT ARRANGEMENTS
FOR HEATING, COOLING AND VENTILATING SYSTEMS
Model No.______________________________________________ Serial No. ________________________
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. This appliance must be installed by a licensed
contractor or qualified service personnel. Read these installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment.
APPROVED FOR USE IN CALIFORNIA
INSTALLER’S RESPONSIBILITY
Installer Please Note: This equipment has been test fi red and inspected. It has been shipped
free from defects from our factory. However, during shipment and installation, problems such
as loose wires, leaks or loose fasteners may occur. It is the installer’s responsibility to
inspect and correct any problems that may be found.
RECEIVING INSTRUCTIONS
Inspect shipment immediately when
received to determine if any damage
has occurred to the unit during
shipment. After the unit has been
uncrated, check for any visible
damage to the unit. If any damage
is found, the consignee should sign
the bill of lading indicating such
damage and immediately file claim
for damage with the transportation
company.
IMPORTANT: Look in direction of unit air fl ow to determine
whether unit is right hand or left hand accessible.
12/12
Install, operate and maintain unit in accordance with manufacturer’s
instructions to avoid exposure to fuel substances or substances from incomplete
combustion which can cause death or serious illness. The state of California has
determined that these substances may cause cancer, birth defects, or other reproductive
harm. Install and Service this product to avoid exposure to airborne particles of
glasswool fi bers and/or ceramic fi bers known to the State of California to cause cancer
through inhalation.
ATTENTION: READ THIS MANUAL, SEPARATED COMBUSTION INDOOR DUCT FURNACE SCDFM MANUAL (EVAPORATIVE
OR COOLING COIL MANUALS IF APPLICABLE), UNIT SUBMITTAL DATA SHEETS AND ALL LABELS ATTACHED TO THE
UNIT CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATES
FOR TYPE OF GAS AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT THE
POINT OF INSTALLATION. RECORD THE UNIT MODEL NUMBER AND SERIAL NO.(S) IN THE SPACE PROVIDED. RETAIN
THIS DOCUMENT FOR FUTURE REFERENCE.
260 NORTH ELM ST., WESTFIELD, MA 01085
TEL: (413) 568-9571 FAX: (413) 562-8437
www.mestek.com
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open fl ames.
4. Immediately call your gas supplier.
FOR YOUR SAFETY
The use or storage of gasoline or other
flammable vapors or liquids in open
containers in the vicinity of this appliance
is hazardous.
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Podsumowanie treści

Strona 1 - SEPARATED COMBUSTION

MSIOM-3J30-06624INSTALLATION AND SERVICE MANUALSEPARATED COMBUSTIONINDOOR MAKE-UP AIR UNIT ARRANGEMENTSFOR HEATING, COOLING AND VENTILATING SYSTEMS Mo

Strona 2 - TABLE OF CONTENTS

— 10 —231Connector to Flange Assemblystips of Sealing Tape to becontinuous or overlappingused when sealing Flexibleconnectionson Flangeuse Sealing Tap

Strona 3

— 11 —Figure 7 - Arrangement B & D Capacities10/40Figure 8 - Arrangement G Capacities 10/40Figure 9 - Arrangement G Capacities 50/80Figure

Strona 4

— 12 —Figure 11 - Manufacturer’s Recommended Service ClearancesNote: Recommended ceiling clearance 36" (914mm) is to the top of the furnace venti

Strona 5

— 13 —DUCT CONNECTIONSAll ductwork must be properly supported so that no strain is put on the unit. Do not alter or bend the discharge duct fl anges su

Strona 6

— 14 —MODULATING GAS CONTROL (OPTIONAL)*Electronic: On units equipped with electronic modulating control, follow control manufacturer’s installation i

Strona 7 - III. INSTALLATION

— 15 — 1. Mixed Air Controller 2. Return Firestat 3. Economizer 4. Filters 5. Blower Motor 6. Reverse Air Flow Switch 7. Clogged Filter

Strona 8 - STEP 2 STEP 3

— 16 —DX COIL EQUIPPED UNITS (OPTIONAL)See Coil Installation/Maintenance Manual for Refrigerant Piping, Liquid and Suction Line Components, Refrigeran

Strona 9 - Figure 6D

— 17 —The gas valve consists of two operators which provide gas to the pilot and main burners. Both operators are energized and de-energized by the ig

Strona 10 - Figure 6E

— 18 —AIR HANDLING REQUIREMENTS AND ADJUSTMENTS Remove wooden shipping support from beneath blower housing of Blower Secti

Strona 11 - Side Of Unit

— 19 —LIGHTINGRefer to Separated Combustion Indoor Duct Furnace Manual for all heating functions - general comments are as follows. Purge the gas line

Strona 12 - AIR FLOW

— 2 —1 inch water column =0.249 kPa1000 Btu per hour = 0.293 kW1000 Btu/Cu. Ft. = 37.5 MJ/m3liter/second = CFM x 0.472meter/second = FPM ÷ 196.8The fo

Strona 13

— 20 —PILOT ADJUSTMENT1. Disconnect wire from terminal marked MV at gas valve.2. Provide call for heat.3. Pilot adjustment is found on the gas valve

Strona 14 - AIR FLOW AIR FLOW

— 21 —Starting Unit in Cooling Mode1. Close the unit disconnect switch which provides power to the unit. High voltage is present in some areas of the

Strona 15 - Outside Air Inlet

— 22 —HIGH LIMIT AND/OR SAFETY LIMIT MAINTENANCESingle furnace units are equipped with a primary high limit on the upstream side of the heat exchanger

Strona 16 - IV. OPERATION

— 23 —STANDARD CFM BLOWERHIGH CFM BLOWERAAABStandard CFM Blower Air Filter Size Requirements Number of Filters Required Unit Input 16 x 20 (in) 2

Strona 17

— 24 —Figure 19AABBAAKEY B PROJECTS TO PROVIDE A GRIP FOR REMOVING.DO NOT OPERATE SHEAVE WITH FLANGE PROJECTINGBEYOND THE HUB END.D3881Blower RPM Adju

Strona 18 - 1/2" TO 3/4"

— 25 —VII. TROUBLESHOOTINGFor troubleshooting of the duct furnace, refer to the Separated Combustion Indoor Gas-Fired Duct Furnace Installation and Se

Strona 19

— 26 — PROBLEM PROBABLE CAUSE SOLUTION 1. Noise Blower Wheel a. Loose on shaft. b. Defective blower wheel. Do not r

Strona 20 - V. START UP

— 27 — PROBLEM PROBABLE CAUSE SOLUTION 2. CFM Low Filters Dirty or clogged. Insuffi cient Air Flow Coil - DX or Chilled Wa

Strona 21 - VI. MAINTENANCE

— 28 — PROBLEM PROBABLE CAUSE SOLUTION 3. Motor runs and then Partial loss of line voltage. Check for loose connections. d

Strona 22

— 29 — PROBLEM PROBABLE CAUSE SOLUTION 6. Belts mismatched Belts improperly tensioned, causing Replace belts and tension drive

Strona 23 - HIGH CFM BLOWER

— 3 —II. GENERAL SAFETY REQUIREMENTS Open all disconnect switches before installing the unit. If the power disconnect is out of sight, lock it in the

Strona 24 - BEYOND THE HUB END

— 30 —TROUBLESHOOTING GUIDECHILLED WATER COOLING COIL PROBLEM PROBABLE CAUSE SOLUTION 1. No or Insuffi cient Cooling Circulating p

Strona 25 - AIR BLOWER

— 31 —“FOR CANADIAN INSTALLATIONS ONLY”The following instructions apply to Canadian installations in addition to installation and operating instructio

Strona 26

— 32 —Indoor Arrangement [IA] “A”Capacities [CA] 50 - 80Indoor Arrangement [IA] “A”Capacities [CA] 12XI. DIMENSIONAL DATA — ARRANGEMENTSRefer to page

Strona 27 - ELECTRIC MOTORS

— 33 —DIMENSIONAL DATA — ARRANGEMENTSThis tabulated dimensional data applies to all dimensional drawings.TypicalIntake Air End View (Not applicable to

Strona 28 - FAN ASSEMBLY

— 34 —Indoor Arrangement [IA] “B”Capacities [CA] 10/40(ships in one section)Indoor Arrangement [IA] “B”Capacities [CA] 50/80(ships in two sections)DIM

Strona 29 - DX COOLING COIL

— 35 —DIMENSIONAL DATA — ARRANGEMENTSIndoor Arrangement [IA] “D”Capacities [CA] 10/40(ships in one section)Indoor Arrangement [IA] “D”Capacities [CA]

Strona 30

— 36 —Indoor Arrangement [IA] “G”Capacities [CA] 20/40(ships in one section)Indoor Arrangement [IA] “G”Capacities [CA] 50/12(ships in two sections)DIM

Strona 31

— 37 —DIMENSIONAL DATA — ARRANGEMENTSIndoor Arrangement [IA] “K”Capacities [CA] 10/40(ships in one section)Indoor Arrangement [IA] “K”Capacities [CA]

Strona 32

— 38 —XII. MOTOR ELECTRICAL DATAFull Load Current In Amperes1 - (115/1/60) 2 - (208/1/60) 3 - (230/1/60)1ODP2TE3PEODP4PETE1ODP2TE3PEODP4PETE1ODP2TE3PE

Strona 33

— 39 —XIII. UNIT/SHIP WEIGHTSCooling Coil Weight Adder (Approximate) DX COIL (CA) Capacity 4 Row 6 Row 10, 15 97 lbs. 132 lbs. 20, 25, 50 1

Strona 34 - (ships in two sections)

— 4 —LOCATIONBefore placing the Make-Up Air unit in its permanent location, make certain that the structure is capable of carrying the additional load

Strona 35

— 40 —XIV. COIL CABINET DIMENSIONAL DATASide Opening of Coil ModuleMaximum Coil DimensionsINSIDE UNIT WALL“ L” MAX.31-3/4"(806)26" (660)OUT

Strona 36

— 41 —SEPARATED COMBUSTION INDOOR MAKE-UP AIR PRODUCTSMODEL “MS” SUBMITTAL INDEXSingle Furnace Units(ETL Certifi ed)IA “B”CA (10/40)Unit Type (UT): MSS

Strona 37

— 42 —Digit M X X — 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 +Item Prefi x UT CA FT FM IA CO GT GC SV MT MS AI AC AS (Internal use Only) XV

Strona 39 - XIII. UNIT/SHIP WEIGHTS

— 44 —XVII. GAS EQUIPMENT START-UPCustomer ____________________________________ Job Name & Number _________________________PRE-INSPECTION INFOR

Strona 40 - Maximum Coil Dimensions

— 5 —SUSPENSION/RIGGING Make certain that the structure to which the single, dual, triple furnace and air handler sections is to be mounted is capable

Strona 41 - MODEL “MS” SUBMITTAL INDEX

— 6 —Figure 1 - Hoisting of Make-Up Air Unit (Single Furnace) Without Lifting BracketsFigure 2 - Hoisting of Make-Up Air Unit (Singl

Strona 42 - XVI. UNIT NUMBER DESCRIPTION

— 7 —III. INSTALLATIONRefer to all dimensional data within the manuals equipped with your unit.SINGLE FURNACE UNITSSingle furnace units (capacities 10

Strona 43

— 8 —**Furnace AssemblyFlange Assemblywith FlangeMounts toAir Handler5"Approx.for Flexible2" SlotsConnectorAIR FLOWAIR FLOWPanelTop Extensio

Strona 44 - XVII. GAS EQUIPMENT START-UP

— 9 —Flexible ConnectorContinue bending tightly around FlangeAssembly making surebends are neat and evenKeep uniform distancearound Flange Assemblyon

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